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Large Diameter Spun Reflector 1000mm
HENGSHENG SPINNING
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As your trusted Original Equipment Manufacturing (OEM) partner, HS Metal Spinning leads the industry in delivering high-performance Large Diameter Spun Reflectors (1000mm). Forming a one-meter parabolic or elliptical reflector requires immense hydraulic force coupled with micron-level digital control to prevent geometric distortion. We expertly form these oversized optics—primarily from high-purity Aluminum—guaranteeing perfect rotational symmetry, uniform material thickness, and a seamless internal surface optimized for high-power stadium lighting, satellite communications, and concentrated solar energy systems.
Partnering with an expert for 1000mm spun parts provides critical benefits for large-scale energy and light management:
At a 1000mm scale, fabrication via segments leads to massive energy loss at weld seams. Our spinning process creates a jointless monolithic surface, ensuring that energy reflects off a continuous, mathematically perfect curve for maximum efficiency.
Large reflectors are often subject to wind loads or high-speed rotation. Spinning cold-works the metal, increasing its yield strength and ensuring the reflector maintains its profile without "oil-canning" or buckling, providing superior structural stability.
Despite the size, our CNC lathes maintain the strict curvature required for long-distance projection. This high optical fidelity is vital for high-mast lighting and searchlights where beam collimation is critical.
Creating a 1000mm reflector via high-pressure die casting is prohibitively expensive. Our specialized spinning mandrels offer a fraction of the tooling cost, making large-format custom optical projects feasible for batch production.
Operating as a specialist for Large Diameter Spun Reflector 1000mm requires a fusion of massive industrial power and metrology:
We define the tool-path needed to achieve the target parabolic focus while verifying the 1000mm span meets wind-load or thermal stability requirements.
Components are spun on our high-capacity rigid lathes, designed specifically for forming thick-gauge aluminum over massive mandrels without losing concentricity.
The 1000mm blank is formed incrementally using multi-pass tool paths, ensuring perfect rotational symmetry and repeatable wall thickness across the entire one-meter diameter.
We perform in-house secondary operations, including precision edge beading for stiffness and coordinate punching of large-format mounting patterns for stadium-grade fixtures.
Reflectors are verified using laser scanning metrology to confirm the 1000mm internal radius complies with the theoretical CAD model within sub-millimeter tolerances.
Depending on the structural requirement, we typically use 3mm to 6mm aluminum blanks to ensure the 1000mm span remains rigid and resists deformation during the high-force spinning process.
We supply the reflector with a pristine surface. We coordinate the final treatments, such as bright anodizing or vacuum metallization, through our certified network of specialized large-format optical finishers.
Our service includes custom internal geometric bracing and protective crating designed specifically for the reflector’s curvature, ensuring the 1000mm part arrives on-site with zero distortion.
Our Company HS Metal Spinning has been a dedicated OEM partner since 2014, known for excelling in the custom formation of large-diameter metal parts for global industrial, architectural, and defense leaders.
Our Commitment to Professionalism and Certifications The excellence of our 1000mm Reflectors is formally verified by global quality standards. We are proudly ISO 9001 certified, ensuring the reliability and process control necessary for oversized mission-critical infrastructure.
Spanning over 10,000 m² (over 107,000 sq ft), is designed specifically for large-scale, high-volume OEM production. This robust infrastructure ensures that HS Metal Spinning can deliver rapid turnaround and scalable manufacturing for projects ranging from low-volume prototypes to high-volume production runs, guaranteeing your supply chain remains uninterrupted. Our clean, well-lit, and highly organized environment is a testament to our commitment to a professional manufacturing process. Every piece of equipment is meticulously maintained and regularly calibrated to ensure the highest level of precision.
Our facility is equipped with a comprehensive suite of advanced machinery that represents a significant investment in technology and efficiency. These machines allow us to take on complex projects with confidence and precision. The equipment includes:
The core of our operations, these machines are at the forefront of metal forming technology. With a variety of different models and sizes, our machines can handle a wide range of part diameters and thicknesses. This versatility allows us to produce everything from small, intricate components for electronics to large-scale parts for aerospace and industrial applications. Our machines are capable of executing complex forming sequences with repeatable accuracy, minimizing human error and maximizing efficiency.
These machines provide us with integrated fabrication solutions. We can swiftly and precisely create multiple holes, slots, or other shapes in your spun parts, eliminating the need for a separate, time-consuming process. This capability is vital for components that require specific mounting points or ventilation features.
This further enhances our in-house capabilities, enabling us to perform precise cuts and create intricate patterns on pre-spun components. The laser cutter provides exceptional accuracy and clean edges, which is crucial for high-quality finished products. HS Metal Spinning also has a full range of essential CNC machines, ensuring we are a turnkey manufacturing solution for all your OEM needs.
As a leading OEM partner, HS Metal Spinning is more than just a manufacturer; we are a dedicated partner committed to precision and reliability. Founded in 2014, our company was built on the vision of providing high-quality, cost-effective Large Diameter Spun Reflector 1000mm solutions to meet the evolving demands of modern industries. We have since grown to become one of China's largest and most reliable manufacturers in the field, with a reputation for excellence that has earned the trust of clients worldwide.
Our unwavering commitment to quality is the foundation of our business. This dedication is formally recognized through our industry-leading certifications. We are proud to be ISO 9001 certified, a globally recognized benchmark for our robust quality management systems. This certification ensures that every process, from initial design review to final inspection, is meticulously controlled to deliver consistent, high-quality results. Furthermore, we have the specialized capability to produce AS9100D certified and ITAR registered metal parts. This is a critical distinction that showcases our adherence to the rigorous quality standards required by the aviation, space, and defense sectors, allowing us to serve clients in the most demanding industries. Our team of skilled engineers and technicians works collaboratively to not only meet but exceed these stringent requirements. We believe that true quality is not an accident—it is the result of a deliberate, organized, and deeply committed process.
Quality is paramount at HS Metal Spinning. Our self-owned factory gives us direct control over every stage of production. We utilize advanced CNC machines for repeatable precision and adhere to a strict quality control process from start to finish. We are also ISO 9001 certified and can provide parts that meet AS9100D and ITAR standards.
Lead times vary based on the complexity of the part, material availability, and production volume. We provide a detailed project timeline with every quote. Our extensive factory capacity and efficient processes allow us to offer rapid turnaround times, from prototyping to large-scale production.
Requesting a quote is easy! You can initiate an online quote request directly through our website, or by contacting our sales team via phone or email. Please provide as much detail as possible about your project, including part dimensions, material specifications, required volume, and any design drawings, to help us provide an accurate and competitive price.
HS Metal Spinning is ready to be your dedicated partner for the Large Diameter Spun Reflector 1000mm, offering the industrial power and precision needed to illuminate your largest projects. Contact us today to discuss your specific requirements and receive a personalized quote.
As your trusted Original Equipment Manufacturing (OEM) partner, HS Metal Spinning leads the industry in delivering high-performance Large Diameter Spun Reflectors (1000mm). Forming a one-meter parabolic or elliptical reflector requires immense hydraulic force coupled with micron-level digital control to prevent geometric distortion. We expertly form these oversized optics—primarily from high-purity Aluminum—guaranteeing perfect rotational symmetry, uniform material thickness, and a seamless internal surface optimized for high-power stadium lighting, satellite communications, and concentrated solar energy systems.
Partnering with an expert for 1000mm spun parts provides critical benefits for large-scale energy and light management:
At a 1000mm scale, fabrication via segments leads to massive energy loss at weld seams. Our spinning process creates a jointless monolithic surface, ensuring that energy reflects off a continuous, mathematically perfect curve for maximum efficiency.
Large reflectors are often subject to wind loads or high-speed rotation. Spinning cold-works the metal, increasing its yield strength and ensuring the reflector maintains its profile without "oil-canning" or buckling, providing superior structural stability.
Despite the size, our CNC lathes maintain the strict curvature required for long-distance projection. This high optical fidelity is vital for high-mast lighting and searchlights where beam collimation is critical.
Creating a 1000mm reflector via high-pressure die casting is prohibitively expensive. Our specialized spinning mandrels offer a fraction of the tooling cost, making large-format custom optical projects feasible for batch production.
Operating as a specialist for Large Diameter Spun Reflector 1000mm requires a fusion of massive industrial power and metrology:
We define the tool-path needed to achieve the target parabolic focus while verifying the 1000mm span meets wind-load or thermal stability requirements.
Components are spun on our high-capacity rigid lathes, designed specifically for forming thick-gauge aluminum over massive mandrels without losing concentricity.
The 1000mm blank is formed incrementally using multi-pass tool paths, ensuring perfect rotational symmetry and repeatable wall thickness across the entire one-meter diameter.
We perform in-house secondary operations, including precision edge beading for stiffness and coordinate punching of large-format mounting patterns for stadium-grade fixtures.
Reflectors are verified using laser scanning metrology to confirm the 1000mm internal radius complies with the theoretical CAD model within sub-millimeter tolerances.
Depending on the structural requirement, we typically use 3mm to 6mm aluminum blanks to ensure the 1000mm span remains rigid and resists deformation during the high-force spinning process.
We supply the reflector with a pristine surface. We coordinate the final treatments, such as bright anodizing or vacuum metallization, through our certified network of specialized large-format optical finishers.
Our service includes custom internal geometric bracing and protective crating designed specifically for the reflector’s curvature, ensuring the 1000mm part arrives on-site with zero distortion.
Our Company HS Metal Spinning has been a dedicated OEM partner since 2014, known for excelling in the custom formation of large-diameter metal parts for global industrial, architectural, and defense leaders.
Our Commitment to Professionalism and Certifications The excellence of our 1000mm Reflectors is formally verified by global quality standards. We are proudly ISO 9001 certified, ensuring the reliability and process control necessary for oversized mission-critical infrastructure.
Spanning over 10,000 m² (over 107,000 sq ft), is designed specifically for large-scale, high-volume OEM production. This robust infrastructure ensures that HS Metal Spinning can deliver rapid turnaround and scalable manufacturing for projects ranging from low-volume prototypes to high-volume production runs, guaranteeing your supply chain remains uninterrupted. Our clean, well-lit, and highly organized environment is a testament to our commitment to a professional manufacturing process. Every piece of equipment is meticulously maintained and regularly calibrated to ensure the highest level of precision.
Our facility is equipped with a comprehensive suite of advanced machinery that represents a significant investment in technology and efficiency. These machines allow us to take on complex projects with confidence and precision. The equipment includes:
The core of our operations, these machines are at the forefront of metal forming technology. With a variety of different models and sizes, our machines can handle a wide range of part diameters and thicknesses. This versatility allows us to produce everything from small, intricate components for electronics to large-scale parts for aerospace and industrial applications. Our machines are capable of executing complex forming sequences with repeatable accuracy, minimizing human error and maximizing efficiency.
These machines provide us with integrated fabrication solutions. We can swiftly and precisely create multiple holes, slots, or other shapes in your spun parts, eliminating the need for a separate, time-consuming process. This capability is vital for components that require specific mounting points or ventilation features.
This further enhances our in-house capabilities, enabling us to perform precise cuts and create intricate patterns on pre-spun components. The laser cutter provides exceptional accuracy and clean edges, which is crucial for high-quality finished products. HS Metal Spinning also has a full range of essential CNC machines, ensuring we are a turnkey manufacturing solution for all your OEM needs.
As a leading OEM partner, HS Metal Spinning is more than just a manufacturer; we are a dedicated partner committed to precision and reliability. Founded in 2014, our company was built on the vision of providing high-quality, cost-effective Large Diameter Spun Reflector 1000mm solutions to meet the evolving demands of modern industries. We have since grown to become one of China's largest and most reliable manufacturers in the field, with a reputation for excellence that has earned the trust of clients worldwide.
Our unwavering commitment to quality is the foundation of our business. This dedication is formally recognized through our industry-leading certifications. We are proud to be ISO 9001 certified, a globally recognized benchmark for our robust quality management systems. This certification ensures that every process, from initial design review to final inspection, is meticulously controlled to deliver consistent, high-quality results. Furthermore, we have the specialized capability to produce AS9100D certified and ITAR registered metal parts. This is a critical distinction that showcases our adherence to the rigorous quality standards required by the aviation, space, and defense sectors, allowing us to serve clients in the most demanding industries. Our team of skilled engineers and technicians works collaboratively to not only meet but exceed these stringent requirements. We believe that true quality is not an accident—it is the result of a deliberate, organized, and deeply committed process.
Quality is paramount at HS Metal Spinning. Our self-owned factory gives us direct control over every stage of production. We utilize advanced CNC machines for repeatable precision and adhere to a strict quality control process from start to finish. We are also ISO 9001 certified and can provide parts that meet AS9100D and ITAR standards.
Lead times vary based on the complexity of the part, material availability, and production volume. We provide a detailed project timeline with every quote. Our extensive factory capacity and efficient processes allow us to offer rapid turnaround times, from prototyping to large-scale production.
Requesting a quote is easy! You can initiate an online quote request directly through our website, or by contacting our sales team via phone or email. Please provide as much detail as possible about your project, including part dimensions, material specifications, required volume, and any design drawings, to help us provide an accurate and competitive price.
HS Metal Spinning is ready to be your dedicated partner for the Large Diameter Spun Reflector 1000mm, offering the industrial power and precision needed to illuminate your largest projects. Contact us today to discuss your specific requirements and receive a personalized quote.
