You are here: Home » Products » Metal Spinning » High Volume Metal Spinning Production

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
sharethis sharing button

High Volume Metal Spinning Production

As an ISO 9001 certified OEM partner, HS Metal Spinning specializes in high volume metal spinning production. Our multi-axis CNC lathes and optimized workflows ensure perfect rotational symmetry and uniform wall thickness across thousands of units. By utilizing hardened production mandrels and digital spin paths, we provide a cost-effective alternative to high-tonnage stamping for complex, deep-drawn geometries. We offer scalable manufacturing for the automotive, HVAC, and lighting sectors, ensuring consistent quality and robust supply chain reliability.
  • Metal Spinning

  • HENGSHENG SPINNING

Availability:
Quantity:

High Volume Metal Spinning Production Overview


As your strategic Original Equipment Manufacturing (OEM) partner, HS Metal Spinning offers specialized high volume metal spinning production. While metal spinning is often associated with prototyping, our advanced CNC infrastructure allows us to scale production to thousands of units with absolute consistency. High-volume spinning is the most efficient method for producing seamless, rotationally symmetrical components—such as fan shrouds, filter housings, and reflector shells—where structural integrity and material efficiency are paramount. We expertly process Stainless Steel, Aluminum, and Carbon Steel, utilizing hardened production tooling and digital process controls to ensure every part in a large-scale run meets your exact specifications.


Advantages of Our High Volume Metal Spinning Production Products

Transitioning to high-volume spinning with HS Metal Spinning provides critical economic and technical benefits for your supply chain:

Unmatched Repeatability through CNC Automation

Our multi-axis CNC lathes eliminate the variability of manual processes. Once a spin path is optimized and locked into the digital controller, the machine delivers identical results for the 100th part as it does for the 10,000th. This high degree of repeatability is essential for automated downstream assembly and strict quality compliance.


Amortized Tooling and Lower Unit Costs

For high-volume runs, we utilize hardened D2 or D3 tool steel mandrels. While these are more robust than prototype tools, they remain significantly more cost-effective than the complex multi-stage die sets required for stamping or deep drawing. This lower initial investment reduces your total cost of ownership (TCO) for complex, hollow components.


Optimized Material Usage (Near-Net-Shape)

High-volume spinning is a "near-net-shape" process, meaning we move the material into the desired geometry rather than cutting it away. This results in minimal scrap compared to machining and more uniform wall thickness than traditional stamping, providing significant material cost savings over large production lots.


Scalable Lead Times and Logistics

Our facility is designed for throughput. By optimizing cycle times and integrating secondary operations like trimming and beading directly into the CNC cycle, we can offer aggressive lead times for large orders, ensuring your production line remains fully stocked.


Our High Volume Metal Spinning Production Technological Process


Managing large-scale production requires a rigorous, data-driven workflow:

1. High-Volume DFM and Cycle Optimization

Our engineers refine the component design and spin path specifically for speed and material stability, ensuring the shortest possible cycle time without compromising the structural integrity of the part.


2. Hardened Production Tooling

We fabricate hardened steel mandrels designed to withstand the heat and pressure of continuous, multi-shift production, ensuring the internal geometry remains within tolerance throughout the entire project lifecycle.


3. Automated CNC Forming

Blanks are processed on our heavy-duty CNC lathes. Digital monitoring of hydraulic pressure and spindle torque ensures the material is formed correctly every time, preventing defects before they occur.


4. Integrated Secondary Operations

To maintain high throughput, we integrate trimming, edge flanging, and hole punching into the production workflow, delivering a finish-ready component without the need for multiple machine setups.


5. Statistical Process Control (SPC)

During high-volume runs, we employ SPC and CMM verification to monitor dimensional trends. This proactive quality approach ensures that any tool wear or material variations are detected and corrected immediately.

1-工艺流程


FAQs about High Volume Metal Spinning Production


How does high-volume spinning compare to stamping in terms of cost?

For rotationally symmetrical parts with deep draws, spinning is often more cost-effective because tooling is cheaper and material waste is lower. Stamping only becomes more economical at extremely high volumes (typically >50,000 units) where the die costs can be fully amortized.


What is the typical lead time for a high-volume order?

Once production tooling is qualified, we can typically begin shipping large batches within 4 to 6 weeks, depending on material availability and the total order quantity.


Can you hold tight tolerances across thousands of parts?

Yes. Our CNC systems allow us to maintain tolerances consistently across large production lots. For even tighter requirements, we can incorporate secondary CNC machining.


2-banner询盘


Interested in Our High-Quality Product?


Our Core Service: High Volume Metal Spinning Production Solutions


Our Company HS Metal Spinning has been a dedicated OEM partner since 2014, excelling in high-precision metal forming. We serve as a technical link between architectural vision and industrial execution for firms worldwide.


Our Commitment to Professionalism and Certifications The quality of our Custom Spun Domes is verified by our adherence to global standards. We are proudly ISO 9001 certified, ensuring reliability and quality control necessary for high-visibility and load-bearing architectural components.


Our Factory: A Hub for High Volume Metal Spinning Production Technology and Precision


Our Self-owned Factory

Spanning over 10,000 m² (over 107,000 sq ft), is designed specifically for large-scale, high-volume OEM production. This robust infrastructure ensures that HS Metal Spinning can deliver rapid turnaround and scalable manufacturing for projects ranging from low-volume prototypes to high-volume production runs, guaranteeing your supply chain remains uninterrupted. Our clean, well-lit, and highly organized environment is a testament to our commitment to a professional manufacturing process. Every piece of equipment is meticulously maintained and regularly calibrated to ensure the highest level of precision.

Spinning


Our Equipment

Our facility is equipped with a comprehensive suite of advanced machinery that represents a significant investment in technology and efficiency. These machines allow us to take on complex projects with confidence and precision. The equipment includes:

15 advanced CNC High Volume Metal Spinning Production machines

The core of our operations, these machines are at the forefront of metal forming technology. With a variety of different models and sizes, our machines can handle a wide range of part diameters and thicknesses. This versatility allows us to produce everything from small, intricate components for electronics to large-scale parts for aerospace and industrial applications. Our machines are capable of executing complex forming sequences with repeatable accuracy, minimizing human error and maximizing efficiency.


3 metal punching machines

These machines provide us with integrated fabrication solutions. We can swiftly and precisely create multiple holes, slots, or other shapes in your spun parts, eliminating the need for a separate, time-consuming process. This capability is vital for components that require specific mounting points or ventilation features.


1 laser cutting machine

This further enhances our in-house capabilities, enabling us to perform precise cuts and create intricate patterns on pre-spun components. The laser cutter provides exceptional accuracy and clean edges, which is crucial for high-quality finished products. HS Metal Spinning also has a full range of essential CNC machines, ensuring we are a turnkey manufacturing solution for all your OEM needs.

Spinning


About HS Metal Spinning


Our Company

As a leading OEM partner, HS Metal Spinning is more than just a manufacturer; we are a dedicated partner committed to precision and reliability. Founded in 2014, our company was built on the vision of providing high-quality, cost-effective High Volume Metal Spinning Production solutions to meet the evolving demands of modern industries. We have since grown to become one of China's largest and most reliable manufacturers in the field, with a reputation for excellence that has earned the trust of clients worldwide.


Our Commitment to Quality and Certifications

Our unwavering commitment to quality is the foundation of our business. This dedication is formally recognized through our industry-leading certifications. We are proud to be ISO 9001 certified, a globally recognized benchmark for our robust quality management systems. This certification ensures that every process, from initial design review to final inspection, is meticulously controlled to deliver consistent, high-quality results. Furthermore, we have the specialized capability to produce AS9100D certified and ITAR registered metal parts. This is a critical distinction that showcases our adherence to the rigorous quality standards required by the aviation, space, and defense sectors, allowing us to serve clients in the most demanding industries. Our team of skilled engineers and technicians works collaboratively to not only meet but exceed these stringent requirements. We believe that true quality is not an accident—it is the result of a deliberate, organized, and deeply committed process.


Spinning


FAQs about HS Metal Spinning


How does HS Metal Spinning ensure quality and precision?

Quality is paramount at HS Metal Spinning. Our self-owned factory gives us direct control over every stage of production. We utilize advanced CNC machines for repeatable precision and adhere to a strict quality control process from start to finish. We are also ISO 9001 certified and can provide parts that meet AS9100D and ITAR standards.


What is the typical lead time for a new project?

Lead times vary based on the complexity of the part, material availability, and production volume. We provide a detailed project timeline with every quote. Our extensive factory capacity and efficient processes allow us to offer rapid turnaround times, from prototyping to large-scale production.


How can I request a quote for my project?

Requesting a quote is easy! You can initiate an online quote request directly through our website, or by contacting our sales team via phone or email. Please provide as much detail as possible about your project, including part dimensions, material specifications, required volume, and any design drawings, to help us provide an accurate and competitive price.


Ready to Elevate Your Project with High Volume Metal Spinning Production?


HS Metal Spinning is ready to be your dedicated partner for high volume metal spinning production, providing the CNC capacity, hardened tooling expertise, and ISO-certified quality required to secure your large-scale component supply chain. Contact us today to discuss your specific requirements and receive a personalized quote.

2-banner询盘

Previous: 
Next: 

Not sure where to start? We're here to help!

There's a lot to consider when it comes to ordering hmetal spinning. The HS Metal Spinning team is here for you. Let us know what you're looking for, and we'll help you determine which metal spinning product options are best for your application.

Contact Us

    hengsheng@hs-spinning.com
     +86-15961269819
      No.1 Beihan,Jinfeng Village,Hengshanqiao Town,Wujin District,Changzhou City,Jiangsu Province

Products

Links

Contact us
© COPYRIGHT 2023 CHANGZHOU HENGSHENG SPINNING METAL PRODUCTS CO. LTD ALL RIGHTS RESERVED.